Many people ask the question, “Why choose a Komatsu forklift, when it comes to forklifts?” It becomes difficult to know what brand is the best for your application, so we’ve put together a simple comparison of Komatsu Forklift vs Competition and why Komatsu ranks higher than other brands. If you are looking for greater value through lower costs of operation, day-after-day for your business, contactWayco. We can help you select the right Komatsu equipment for your needs.
In order to be able to safely use forklift equipment, you must first understand how a forklift operates, the weight that it is designed to handle and how it must be repaired. These are all critical factors to understand how to reduce forklift accidents. Accidents occur when there is a lack of education and proper training. Forklifts are gaining popularity because of their ability to move large quantities of product, effectively and quickly. They are an essential tool for many businesses across Canada. A top priority should be to create a safe workplace by learning how to reduce forklift accidents. There are key issues that must be addressed and every employee must be aware of risk factors at all times.
OSHAstatistics indicate that there are roughly 85 forklift fatalities and 34,900 serious injuries each year, with 42 percent of the forklift fatalities from the operator’s being crushed by a tipping vehicle.
Four of the most common reasons why forklift accidents happen are not having proper training, no pedestrian and worker awareness, driving issues, and loading problems. If these four factors are addressed, the risk of workplace injury will decrease substantially. If you would like to set up forklift safety training for your employees, contactWayco today.
Accidents often happen in the workplace due to not enough training or not knowing how to maintain the forklift properly with various safety checks that should be done on a daily basis. To determine if a machine needs servicing, a forklift inspection is essential. Regular inspections can help to prevent accidents and injuries. OSHAbelieves that proper operator forklift training can reduce the risk of accidents by 25-30%. If you need to brush up or you need new forklift training, Wayco is able to offer this service. Safety standards not only help to prevent accidents, but they also keep employees healthy and prevent damage to your equipment and inventory.
2. Promote Pedestrian and Worker Awareness
Pedestrians always have the right-of way, even if they are walking in the path of a forklift. It’s no different than driving a vehicle on a road. Pedestrians cannot always see the lift truck, or hear the forklift which can result in an accident or injuries. The workplace can control these accidents through better traffic management and awareness. Employers can create designated walkways or travel ways, and equip the forklift with a blue safety light that projects on the floor in front or behind the approaching forklift’s path, warning pedestrians of its approach and direction. These are just a few things to prevent accidents. Pedestrian Awareness training covers the basic hazards in the workplace between pedestrians and forklifts.Pedestrians learn to stop, look and listen. You never know when a truck may appear suddenly around a blind corner. It is also important tor engage in eye contact with the forklift driver before crossing the forklift’s path. Close to 20 percent of all forklift accidents involve a pedestrian being struck by the forklift. It is crucial for communication and alertness to reduce forklift accidents.
3.Address Driving Issues
The most common accident happens from traveling too fast in the wrong conditions. Even experienced drivers can make mistakes if operating in an unsafe manner. Lift trucks are really heavy and often unstable and the operator driving the forklift has to drive responsibly. They can not only put themselves at risk, but they can jeopardize the safety of other employees and pedestrians. Erratic driving, stunt driving or any horseplay should be reported immediately to a supervisor and the operator should be disciplined. 7% of all forklift accidents are caused by driving off a loading dock and all other accidents are due to traveling at high speeds, improper backing up or parking techniques, turning or braking incorrectly, improper warning, riding with the load elevated and inadequate servicing of the forklift.
To reduce forklift accidents, all potential hazards need to be understood by forklift operators to perform their jobs in a safe and appropriate manner and prevent accidents and injuries. OSHA collects more than $2 million each year from citations issued to organizations that fail to maintain their forklifts or provide adequatetraining to their employees.
4. Preventing Loading Problems
Each forklift has a manufacturer’s load capacity plate. It determines the maximum weight that a forklift is able to safely carry at a specific load center. To ensure the weight is distributed properly; it is critical that loads are secured and carefully centered on the forks. If not centred the forklift’s capacity will be reduced and it can tip over easily. Actually, 14% of forklift accidents or serious crush injuries are caused by rollover, collision or falling loads if the capacity is exceeded.
To reduce forklift accidents, here are some of the loading problems that should be avoided:
Poorly stacked or piled items on the pallet.
Load is too heavy or blocking vision
Exceeding the recommended load limit of your lift truck.
Loads not close to the front wheels to keep lift truck stable
Carrying a heavy load with the forks too high
Raising or lowering the fork when the lift truck is not stopped
Lifting loads straight up or tilted back slightly
Forks not spaced properly
It may seem like an easy, simple thing to operatea forklift, but if not done properly, significant injuries and damage can occur. If you are not properly trained, contact us and to help you prevent unnecessary risk.
Load Center is easily calculated by measuring the load to be carried, and dividing by two (providing the load is evenly distributed, and positioned to butt up to the forklift backrest). You will often see a forklift truck’s nominal capacity quoted in a form such as 2,000kg @ 500mm load centre.
“I have used Wayco twice, and both times I experienced excellent customer service . They had the right forklift for my needs at a reasonable price. I will be using their services in the future and recommend you do as well.” – Gabe Gartner Read more testimonials
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Did you know that forklifts often weigh more than 3 tonnes and travel around 15km/h. Forklifts are everyday equipment in factories, warehouses and construction sites, but many people do not realize they can be potentially dangerous. Safety is no accident. That is why it is a good idea to have a forklift safety checklist and follow it carefully. Forklifts pose a potential threat to workers everyday. Operating a forklift should always be done properly to ensure the safe handling of products and most importantly to ensure the safety of the employees. Never hand over the forklift keys before knowing that the operator knows all of the important guidelines for using a forklift. If you have any question about implementing and following your own forklift safety checklist, contact us today. We’d love to help you.
Employers who require employees to operate a forklift will benefit from our forklift safety checklist for operating a forklift safely. Read on to find out more and play it safe with these forklift safety checklist tips.
Forklift Safety Checklist
Examine Forklifts before Every Shift
It is important the forklift operator performs a Pre shift Operator Inspection before every shift and thoroughly identify any hazards in the workplace area before starting. Inform your supervisor immediately of any identified issues, problems, questions or concerns. If any are discovered then the truck should be removed from service. Keep an operator forklift safety checklist in a designated area where the operator has easy access to it.
Never Leave Keys in Forklift Unattended
A forklift is a dangerous tool if the operator is not trained to use it. Leaving keys in an unattended forklift is illegal even without the actual occurrence of an accident. The truck should be turned off, and the key should be removed from the ignition and stored in its proper location. Only a trained certified operator can be entrusted with heavy machinery.
Starting And Stopping your forklift
After identifying and addressing all the hazards, you should follow these safety practices.
Getting on and off properly: Getting on and off your forklift the proper way ensures that the operator is stable enough to avoid falling and prevent any injuries.
Footwear: Wearing the appropriate shoes will give you a firm grip and solid footing when mounting or dismounting the forklift.
Seat belt: A seat belt is mandatory; the law requires you to wear the seat belt at all times when operating a forklift.
Lower forks: Another key factor to safe forklift operation is that the forks should be lowered to the floor whenever the vehicle is parked.
Use Designated Paths: Follow the company rules and regulations, always take the safest or designated path in the warehouse.
Stopping and Parking: When stopping your forklift lower the forks when left unattended. Place controls in neutral and shut off power. Always use the parking brake and block wheels when parked on an incline. Park on a level surface and in authorized area. Remove the key from the ignition. Improper parked forklift runs the risk of rolling into pedestrians or being hit.
While driving, make sure you always keep an eye out for other people around you, especially those on foot. Pedestrian Awareness training should cover the basic hazards related to forklifts, and the rules that need to be followed. Important rules to remember include:
√ Watch for blind spots and drive slowly
√ Follow all signs and regulations
√ Never carrying passengers
√ Do not drive with forks too high
√Alert others of your coming with a horn or your voice
√ Never drive trucks up to anyone standing in front of a bench or other fixed object
√ Always check carefully before turning or backing up the vehicle
√ Avoid running over loose objects
Always maintain a safe distance, never placing arms outside the running lines of the truck. Make sure there is enough room for the forklift to clear from lights, pipes or sprinkler systems. It is also important to always yield to all emergency vehicles in the plant.
Steering and Turning
Think it can’t be that much different than driving a car? Think again. For one thing, forklifts are a lot more top-heavy than cars; especially when their forks are extended up the mast. Cars and trucks use their front wheels to steer. Forklifts can turn in a very tight circle because it steers with the rear wheels. What this means is that with a forklift the front wheels are used to support most of the load with the forklift’s rear end swinging in a circle around the front wheel.
So remember a forklift’s rear steering makes it difficult to stop a it quickly. An essential part of staying safe, is recognizing the importance of not driving fast or rounding corners too quickly. It could be extremely dangerous, tipping over and the risk of injuring a pedestrian as well as yourself. Even the expert forklift drivers find it difficult to swerve and still maintain control of the forklift. The whole forklift can tip over with one wrong move. You should fully stop before changing directions and slow down before you turn. Do not turn with raised forks or if you are on a grade. The more experience you have steering a forklift the easier it becomes; it’s like riding a bike.
Safe and Smooth loading and Unloading
The most common forklift accident that happens in the workplace occurs by tumbling loads in which operators were not properly secured to their seat. A forklift tipping can lead to product loss, damaged equipment, and potential injury to the forklift operator. Only handle stable loads, and never exceed the loaded capacity of the truck. The best way to ensure that a tip-over will never happen is to have the operators educated in the safety aspects of operating forklifts.
Driving on inclines: Driving on an incline requires extra caution. Place loads back by the mast; that is where it is most stable. Direct your forklift forward when driving up ramps, but go downhill in reverse. Do not turn forklift or load / unload on the ramp. Make sure dockboards have been properly secured before they are driven over.
Visibility: Always make sure your path is clear and watch for the dangerous areas that are clearly marked. Have a good view of and easy access to the location or rack where you must position your load. Operate the forklift in reverse to improve visibility and operation control if your load obstructs your view. Enlist the assistance of a helper to guide or lookout between obstacles and people. Headlights, mirrors and other visual aids should be equipped on a forklift for safety.
Loading/Unloading: Never load trucks beyond the allowed approved capacity. The load must be strapped in place and balanced on both forks before moving the vehicle. Make sure that all decaying, warped or otherwise damaged skids, pallets or wrapping material is clear and free from your load. When loading or unloading shelves, ensure the storage shelves/racks, and dock plate are properly secured. Do not tow or push with a forklift. Drive carefully and slowly over the plate and do not spin wheels. Turn the forklift slowly into position, squaring it up to the drop-off location.
Tip Over Safety
Forklifts usually either tip forward or to the side; this happens for different reasons.The most important thing to remember is that the center of gravity should always stay positioned inside the wheel base; too far forward or too far left or right increases the risk of a tip over. Here are a few more reasons why a tip over can happen causing serious injury:
√ Operator exceeds the load capacity of the forklift
√ Extreme speed when turning the lift
√ Turning on an incline or uneven surface
√ Lift gets too close to an edge on the floor traveling with the load too high
√ Turning or braking too quickly with a raised load
√ Unstable load or oddly shaped load that is too tall or wide
Driving into a pothole, turning a corner, carrying an uneven load or driving on a sloped surface can cause the forklift to lose proper balance and tip over. If a tip over does occur, do not try to jump out of the vehicle, stay in the forklift and hold on to the steering wheel. Most people want to jump and get out of the way, however, a forklift will continue into a roll usually crushing or pinning the worker underneath. Brace your feet and lean forward. Lean away for the side of impact.
A few more important safety pointers to help your forklift from tipping over:
When traveling on a sloped surface, ensure the load is facing uphill
Position the forks no higher than 4-6 inches above the ground when traveling
When lowering or picking up a load, tilt the mast forward
When traveling, the load should be tilted backwards
Never brake suddenly with a raised load
Make sure you have enough space when traveling underneath overhead obstructions or through a doorway
Fork load should not be beyond the maximum capacity of the truck
For every type of forklift, the rules are simple: follow the safety tips, get properly trained, become educated about the safety of the equipment and reduce risks associated with forklift operation. You should always observe the workplace and identify any workplace hazards that might affect the forklift. Employers should establish safe workplace practices for all work involving forklifts. Putting these forklift safety tips into effect at your company should give you and your fellow co-workers a better chance of going home safely at the end of the day. Contact us today to learn more about our safety training.
Google Review ~We purchased a used forklift from Wayco in January. It was extremely clean and in excellent condition when it was delivered. We have also had incredible ongoing service from the professionals at Wayco. Overall dealing with them has been an excellent experience.~ Dons Trailer
How necessary is a forklift pre shift inspection? You do not want to cut corners, when you put your life in the hands of professionals. Pilots for example have a checklist for a pre-flight inspection before every flight and 99 times out of hundred everything checks out okay. But it’s the pre-flight inspection that contributes greatly to safe air travel. Just like a pilot, it is the responsibility of the operator of a lift truck to inspect the truck before the beginning of each shift and to keep a written record of the inspection. Whether you own, lease, rent or borrow a forklift, the purpose of a pre inspection is to look for damage and make sure the forklift is in good operating condition and meets the manufacturer specification. If you are looking to purchase or rent a forklift, or if you need to set up safety training sessions for your employees, contact the experts at Wayco Multi-Lift.
You’re probably reading this post because you’ve been searching for information on forklift licence; and it’s likely that either you or someone you know wants to become a forklift operator. You may have a lot of questions and uncertainties so in this blog we will answer some of the more commonly asked forklift license questions to put your mind at ease. We have touched on a few frequently asked questions such as ” What you need to know before you go for your forklift license?”, “Why you need a forklift license?”, “Where you can get your forklift license?” and a few more frequently asked questions listed below.
A forklift (also called a lift truck, a fork truck, or a forklift truck) is a powered industrial truck used to move material a short distance. There are thousands of companies, large and small, whose primary businesses are transporting and moving large materials at the workplace. Forklifts have become an indispensable piece of equipment in manufacturing and warehousing operations. Forklifts can cause accidents and serious injuries in the workplace, so it is very important that a forklift operator knows what they are doing. That is why they require a forklift licence. If you need to get a forklift licence, contact the forklift specialists at Wayco.
Forklift training is a requirement by law for anyone who will be operating any type of forklift or lift truck. In this post we will discuss why you need forklift training, who needs it, what is involved in the training, and where and how you can take the training. At Wayco, we understand the need to be safe in the workplace. If you or any of your employees require forklift training, contact us today.
In this post we have compiled the top 5 forklift videos you’ll actually enjoy watching. They cover a number of very important topics for forklift operators such as how to operate a forklift, how solid tires are made, safety practices, pre-shift inspections, and battery tips. If you or your business uses forklifts, then these videos will be of interest to you. At Wayco, we specialize in everything related to forklifts. Let us Show You How to Work Safely. Contact Wayco’s Experienced Trainers Today!