Forklift License – Common Questions Asked About Obtaining One

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Forklift License – Common Questions Asked About Obtaining One

Forklift License Common Questions

Forklift Training class

Here are the top 14 questions to ask BEFORE you take a forklift license training course. Get all of the answers that you need about forklift training and the related certification and licensing.  If you would like to start your training now, get in touch with the forklift training experts at Wayco.

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1. What I Need To Ask When Inquiring about Forklift Training?

There is a lot to think about, when looking for the best forklift training. Asking about pricing is a a good idea, but it is more important to know what is included in that price. Remember to ask how much training you will receive. A forklift license is not just a piece of plastic; it is knowledge taught by certified teacher and the correct skills that will ensure the safety of a forklift you drive. It is important that the training applies to your job criteria with proper equipment, course quality, training content, scheduling and pricing. You need more than just online training; you need hands on training to know how to operate a forklift. The professional forklift instructor needs to know that you have learned and absorbed the required material and can put it to practical use. If you need to retest if you failed at a later date find out if there is an additional cost. 


2. What should be covered in the forklift training course?

Training and safety school courses coverage should deal with the following topics:

  • Course Introduction
  • Government Legislation
  • Forklift training safety video
  • Workers, supervisors, and employers responsibilities
  • Various types of lift truck identification
  • Pre-operational checks
  • Maintenance, inspection and records
  • Load limitations and lift capacity
  • Fuel Safety for electric and propane forklifts
  • Safe operating procedures

Forklift training courses are designed by CSA Standard B335-15 – The CSA Safety Standard for Lift Trucks (B335-15) identifies the practical skill, knowledge, and evaluation requirements needed by a lift truck operator.

Contact Us today to learn more about the course and the topics covered.

Forklift License


3. Why do I need training to operate a forklift? 

Even if forklift driving is a very small part of your job, you will need forklift training. Occupational Safety & Health regulations across Canada requires that all workers be trained and certified before driving a forklift. You not only learn the safe operation of a forklift, but you learn about other safety topics such as hazards, pedestrian traffic, surface conditions, and load stability, loading and unloading in the workplace. This knowledge will help you reduce immediate danger to yourself and any other employees working in the area. Operator error is the leading cause of workplace equipment accidents, even when an incident does not cause injury, it can still mean costly damage to lift trucks, buildings and productivity.


4. Do I need a valid car drivers license to become a forklift driver?

Driving a forklift is very different from driving a car or truck. A car license is not needed if the forklift is operated inside the warehouse or factory. If you wish to drive the forklift on a public highway, then both you and the vehicle would need to comply to the road traffic laws. However, the forklift operator must be certified to use a forklift in the facility.


5. How long does it take to get certified to drive a forklift? 

The duration of training will depend on the complexity and comprehensiveness of the type of forklift you are wanting to get certified on. The most common type of a lift truck is a counterbalance forklift which takes 4 to 8 hours of training. But if you want to drive a rough terrain forklift, the training time tends to be lengthier.  The forklift theory part can take anywhere from 2.5 hours and up depending on the group size and learning pace. The length of time for the practical portion of forklift training will depend on whether the operators have any previous experience and which type of forklift they are training on. 


6. Do forklift certifications expire?

One can only Imagine some of the bad habits drivers pick up, therefore every 3 years OHSA regulations require a forklift renewal card. There are other ways the forklift driver might require certification renewal: if the forklift is involved in an accident, if you are assigned a different type of forklift and require a new forklift certificate for that type of forklift,and even if your facility is modified it changes safety regulations. Renewing your forklift license reminds forklift operators of the safety procedures which may have slackened over time and ensure that drivers are up to date with the latest advances in technology. 


Forklift License

 

 

7. How do you know which certification is right for you?

So now the big question, which certification is right for you?  You must first decide what category of lift truck you drive or want to drive. This will determine what type of course you need to attend. It will also depend on whether it is factory application, outdoor application, or warehouse stacking applications; but at Wayco we can help you decide which forklift classification training program you should enroll in.


8. How Do You Begin The Process of Certification?

To begin the process of certification you will do the following:
1.Enroll in a Forklift Certification Course
2.Attend the Classroom Lectures
3.Pass the Written Examination
4.Perform Actual or Hands-On Forklift Operation
5.Be Evaluated

Once the classroom lecture is completed, and you have passed the written test and completed the hands on practical driving test, you will be evaluated by a competent forklift trainer. Upon successful completion, you will receive your certification. This forklift certification should be presented when applying for a job or when asked for by your supervisor. Remember that the certification expires every three years. You will need to take refresher training for its renewal. 


9. What is the difference between a license and certificate?

Is there a difference between a forklift certificate and a forklift license? Most people refer to their certificate as their license, however the correct term is certificate as it is a certificate of training. A forklift certificate is awarded to the forklift operator who is competent and capable of operating a forklift safely & understands its function. The certificate looks like a license, but legally there is no such thing.  Health and Safety rules require you have adequate training on each type of equipment you use at work. A certificate is only good for a specific type of lift, because not all forklifts are the same. 


10. Is my forklift certificate valid anywhere? 

Your forklift certificate is good for 3 years anywhere in Ontario for the particular forklift type of classification during your stay with the company, you were trained, certified and issued with operator certificate. The forklift license you have in your possession is still valid, even if you are leave one company and go to work for another company, however the forklifts you are using must be the same (forklift type and classification) as the one indicated on your license. It is important to remember though that different employers may have their own safety training standards.  It may be possible that the new employer has a higher standard than the former employer, or visa versa. Whatever the situation may be, the new employer should conduct a new session of in-house training, because forklift controls vary depending on the type of truck. That is why it is important that the company familiarize you with the new forklift to help you understand how each control works. You can also read the operator manual to familiarize yourself with the forklift. 


Forklift License Information

11. Where can i get additional information about forklift laws?

It should come as no surprise that some employers often don’t understand what is required under the standard forklift laws. Ministry of labour health and safety does a good job specifying many safeguards and procedures in the workplace that operate lifting devices and personnel lifts.

For more forklift training information you can go to the following websites:

Ontario Ministry of Labour –Guideline for the Safe Operation and Maintenance of Powered Lift Trucks
Canadian Standard Association Safety Standards
Canadian Centre of Occupational Health & Safety – Forklift Trucks


12. I have lost my license, can I get another?

Let me remind you that when you say forklift license, it always refers to certification training or an operator card. To get the certificate replaced, you can request a replacement card from the provider or center where you got your training. If you are applying for a job, the easiest way is to ask the person who trained you to send a copy of your certificate to your new employer.

If you are not successful replacing your license, you will have to retake the training and get re-certified. Usually, it is the employer’s obligation to provide you with this training.


13. Do you offer job assistance? 

Did you know that forklift operators are in demand? Wayco provides a job page on our website to help all certified forklift operator trainees to get a head start on looking for a forklift job opportunities. We advertise full-time permanent positions in a variety of industries to help our recent graduates and students start on their new career adventure through our network partners.Forklift License Job Postings The following are some helpful links to get you started:

Wayco Job Page
Indeed
People Store Staffing
Bedard Resources
Linamar

Certified forklift operator might be the right job for you.


14. How can I register for the course?

To register for a course, simply fill out the registration form below,  give us a call 519-748-5440, or come and talk with us in person at 30 Adam Ferrie Place, Kitchener Ontario, N2E 2A9. We will help you choose the right training course, register your company, or register the operator. Take a forklift training course that is right for you!

 

Training Course
New OperatorRefresher OperatorAerial / PlatformBattery TrainingFall ArrestPedestrian AwarenessPropane Cylinder ExchangeLockout TagWHMIS


“We purchased a used fork lift from Wayco in January. It was extremely clean and in excellent condition when it was delivered. We have also had incredible ongoing service from the professionals at Wayco. Overall dealing with them has been an excellent experience.” Google Review from Dons Trailer Service

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5 Reasons To Get Forklift Training

5 Reasons To Get Forklift Training

5 Reasons To Get Forklift Training

Safety is critical for any business with employees who use forklifts or other powered industrial trucks. Accidents are a continuous, and very real, threat.  A forklift is dangerous; this is the main reason why forklift training  should be taken seriously. Untrained operators don’t fully understand how to operate equipment and they can overlook important safety precautions. Forklift training benefits the company not just the worker who operates the forklift. Damage due to inexperienced drivers can be costly, cause injuries to operators and pedestrians, cause downtime, and cause loss of life. .

Operating a forklift requires training and certification to ensure safety in the workplace and helps the employer comply with the law. Working safe should always be a top priority.  If you are looking for expert forklift training, contact the professionals at Wayco. 

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Let’s check out the top 5 reasons to get forklift training:

1. Safety First

What is your facility doing to improve worker safety? Safety is now recognized as an essential component of a company’s overall health. OHSA indicates that more than one-third of the deaths each year attributed to forklifts are pedestrians. Forklift accidents are common inside a busy facility and training your forklift operator reduces the risk of injury.  Pedestrians walking through the workplace also need to be aware of forklifts. The more familiar forklift operators and pedestrians are with your equipment, the more likely they are to spot and solve problems before they arise, creating a safer work environment for everyone. Employees will stay longer at your company if you invest in the their knowledge and well-being by giving them forklift training.

Few things to familiarize yourself with your forklift equipment are:

  • Hydraulic Lift Knobs
  • Forklift Directional Controls
  • Accelerator Pedal
  • Clutch Pedal
  • Brake Pedal
  • Inching Pedal
  • Parking Pedal

2. Cost Savings

We often talk about the high costs of accidents. Forklift accidents not only put workers in danger, but also your product. Overtime, little damages such as banging up racking, product and the vehicle itself may seem small, but they add up quickly over time. Forklifts that have been in accidents and have endured misuse and have to be repaired constantly will have their lifespan reduced by years. With proper forklift training the operator feels more comfortable and confident on the equipment avoiding product loss, encountering fewer accidents, and less downtime which is a huge cost saving.  Minimize big or small accident; keep your warehouse on schedule and improve productivity. 

Safety training is an investment; accidents at the workplace can have huge ramifications when a worker is injured. OHSA is cracking down and can fine employers for not having operators properly trained which could literally put a business under. Suddenly a forklift license cost is well worth it. The cost of the training will lower your cost of compensation insurance, equipment,  property and product damage. An investment in a safe operation always makes financial sense.

5 Reason to get forklift training

 

3. Its the Law

The Occupational Health and Safety Act revealed a wide variety of immediate causes (collisions, shifting loads, tip-overs), but generally the same root cause: the lack of an effective safety program. The Act requires an employer to establish a worker’s competence to operate a powered lift truckWorkplaces must have safety in mind. Workers must be properly trained and supervision must be adequate in order for fewer accidents to happen. The law develops and implements a program for powered lift truck safety and it must be followed.The Ministry can fine a employer, supervisor and worker (subsection 66.1). If convicted, a court may impose a fine and/or jail term against an individual. The maximum fine per charge for an individual is $ 25,000 and/or imprisonment for up to 12 months.  The maximum fine, which can be imposed on a corporation convicted of an offense is $ 500.00 per charge (subsection 66.(1)(2) if an operator is caught driving without proper training.

Keep in mind too that insurance companies are likely to reject claims if the operator is not forklift certified. This means the employer will have to pay out of pocket.

5 reason to get forklift training

Ontario employer fined $100,000 after worker’s forklift injury
Toronto Plastics Company, Supervisor, Fined After Worker Suffers Permanent Injury
Ontario workplace fatality leads to $250,000 fine and jail time 

4 Safe work environment

Workplace safety should never be taken lightly.  No matter what size your business, you must account for safety regulations. Know the dangers in your workplace and implement work practices and procedures to prevent injury. Inadequate work practices and traffic management contribute to forklift fatalities and critical injuries. Simple, safe practices can make a big difference. Having a safe work environment, effective worker training, a traffic management plan, effective supervision, plan and procedure will reduce the risk.  Make sure everyone understands what the following simple things mean:

  • sounding the hor,
  • speed limit
  • wearing seat belt
  • warning signs and training.
  • Establish pedestrian awareness traffic policies and programs
  • Identify all the hazards – how workers may be harmed .

Consider Safeguards such as:

  • Establish rules for equipment maintenance, repair and modification
  • Select forklifts based on the requirements of the job and work environment
  • Forklift and workplace safety – audible vehicle devices, warning lights, signs
  • Appoint competent supervisors and ensure that they are adequately trained to carry out their responsibilities
  • Provide information, instruction and training for drivers, pedestrians and other on-property workers
  • Use work environment design – Protect barriers, walkways or sidewalks
  • Involve workers in health and safety committees

Only use a forklift for the purpose it was designed. Don’t wait until an injury or death occurs at your workplace, get the proper training and create a safe work environment. What’s most important is that your system works for your organization. It’s up to you to decide how best to manage safety and implement all necessary training.

How to reduce forklift accidents Pedestrian Awareness

5 Reduce Risk of Accidents

Consider forklift training as a kind of insurance policy. Learning to operate a forklift is like any other complex task. It is much easier, if you break the task into small, manageable pieces and do not try to learn too many things at once. You will know when the forklift is unsafe, if you have been trained properly. Anyone operating a forklift is required to be trained on:

  • pointing out potential hazards involving forklift operation,
  • how to handle loads and keeping the forklift stable
  • manufacturers and suppliers need to improve information about forklift capabilities and limitations. 

It is the employer’s responsibility to:

  • ensure the forklift complies with the Ministry of Labour rules
  • provide adequate training
  • provide supervision
  • ensure operating procedures are followed
  • make sure maintenance and repair procedures are adhered to
  • safely design their facility
  • enforce the proper lift truck selection criteria. 

Through training the operator and employer will recognize safe operation which will not only avoid unnecessary accidents but ensure serious faults are identified and remedied sooner rather than later.

Allow only people whose training and experience provide them with expert knowledge to perform inspections, testing or maintenance. Ensure that only qualified manufacturers’ representatives, qualified mechanics, or engineers repair, modify or replace any part of a forklift. Responsibility for forklift safety is shared by the operator and their employer; and safe operation procedures must be kept up-to-date to reflect the current workplace environment.

5 Reason to get forklift training

Google Review  ~ Our company shopped around for the most competitively priced lift equipment repairs and rental services in the KW region and found Waco Multi Lift Inc. Their repair rates were lower than the other companies out there and the service is prompt and professional for our in house lift trucks. With one phone call a tech arrives within a couple hours. We are also renting a 3 year old lift truck from them in new condition, they found just the right truck for our needs. Their repair Techs are knowledgeable and friendly and get the job done no matter what the problem is. Just want to thank Steve P, Chris and Rob for their help the past few months for keeping our production and shipping rolling. ~Canadian Bake Inn 

The following video shows a number of preventable forklift accidents which should send a powerful message to you the viewer. Injuries happen to real people who ignore their forklift safety training. If you don’t learn how to drive a forklift safely, consequences of forklift errors will result in property damage and in injury.

If you enjoyed this forklift training video, let it be a useful tool for what not to do when driving a forklift:

  • Stay away from any horseplay that could potentially hurt someone
  • Forklifts tend to swing from turns due to high speeds
  • Poor Judgement you might go over the edge
  • Make sure that you know the facility and how big or small you can work with. 
  • The hazards that exist when driving on docks and trailers.

Why Choose Wayco?

We are a 100% Canadian, family-owned business with quality equipment, top service, and the best warranty in the industry. Our intense training will give you the best price and overall best coverage. We offer national coverage, local service, 98% pass rate & we train individuals, groups or corporations. We train in house or your location.
 
FLEXIBILITY
We offer training at your job site or at our job site, by our experienced expert instructors.  Ask about evening and weekend courses offered with prior booking. Check out our training calendar for dates.
 
OUR EXPERIENCE
For more than 15 years, Wayco has provided quality forklift safety training in the Kitchener, Waterloo, Cambridge, Stratford, Guelph and surrounding areas. Our safe operation of a Lift Truck / Forklift Program is a good method for ensuring forklift safety and becoming a competent operator in the workplace. A forklift is a very powerful and useful tool, but in untrained hands, it can do more harm than good. Know your Lift Truck!
 
ADVANTAGE
Because we have our own fleet of Vehicles, we offer a wide variety of forklift equipment training courses and warehouse application training. We partner with companies to provide staffing solutions. If you’re in need of a forklift operator, visit our website job board. 
 
Stop wasting valuable time, money, and energy manually tracking employee training records; we do that for you. Notification will be sent one month prior to expiration date.   

To schedule forklift training, contact Wayco training department

 

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Top 5 Forklift Accident Videos

Forklift Accident

What factors contribute to a forklift accident?  Take a look at these top 5 forklift accident videos and you will find out. There are countless horror stories about forklifts in the workplace. We’re going to check some of them in this post, explain what went wrong, and how proper safety policies and training could have prevented them. Train your employees and don’t let this happen to them.

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 1. Ten Videos of Forklift Accidents that show Why Training is Important

Summary: This great 5 minute video counts down ten different forklift accidents that could have been prevented with proper training.  You may think this would never happen, but it does, as the video evidence proves. You will witness how quickly things can go wrong from forklift stunts, crashes, bottle breaking and collapsed shelves.

The Main Takeaway: The cost of proper training is minimal in comparison to what the costs could be in lost product and damaged equipment.

Video Maker: The Top 10 of Anything and Everything

2. Warehouse Fails

Summary: Accidents like the ones in the next video happen, but nobody thinks it’s serious until some guy has his fingers crushed or his foot run over and his heel crushed. Here we have a series of warehouse video footage that shows examples of poor driving skills as well as the improper use of forklift equipment. Some of the videos demonstrate extensive damage to product and others show individuals getting seriously injured.

The Main Takeaway: Some forklift accidents are a result of carelessness, but there is never a time when horseplay is appropriate. Some of these shenanigans at these warehouses look harmless, but they could hurt or kill someone. Horseplay means rough fun; fooling around means doing foolish, useless things. A fool is a person with little or no judgment or common sense. The dangers of workplace horseplay like speeding or stunt driving with a forklift can cause possibly injury to the driver or innocent pedestrians. Most accidents are caused by unsafe acts—and horseplay itself is an unsafe act.

Video Maker: YokoHammer91

3. Five Fails Forklift Accidents Caught on Camera

Summary: There you have It! This video shows us that loading and unloading can be costly. We see examples of having too of heavy loads, using the wrong equipment, and a forklift falling off the edge of the pavement. Some of these warehouse forklift accidents are a recipe for eventual disaster. The scariest one is of an older man falling when unloading the truck. He launches 3 meters up in the air and does a face plant. A loading dock is a dangerous place for forklift operators

The Main Takeaway:

Forklifts weigh several thousand pounds making it a dangerous vehicle. Those racks falling are no joke.  It takes one little break in concentration to have an accident. It is critical that loads are secured and carefully centered on the forks to ensure the weight is distributed properly so that balance is maintained when loading and unloading.

Video Maker: TNT Channel

4. Don’t Do This!

Summary: How can these forklift accidents happen? These top ten videos collections cover embarrassing mishaps from loading and offloading, colleagues who are determined to get the product unloaded even if it means toppling over, a driver who is unaware of a pedestrian, and everything in between. Lack of safety precautions could cost your business – and worst of all – your life.

The Main Takeaway: Here are a few tips to prevent some of these accidents: you should make sure your load is secure, use proper equipment, look out for pedestrians, and take special care on loading docks. We could list more but our advice is, if it looks dangerous, then it probably is. Simple, safe practices, such as wearing correctly fitted seat belts, observing speed limits and warning signs; slowing down; and sounding the horn at an intersection can make a big difference.

Video Maker: ForkliftBriefing

5. Forklift Accident brings down the Warehouse

Summary: The forklift accident in this next video looks just like an earthquake shook this warehouse. Luckily no one was seriously injured. One small forklift accident moment can cost tons of money and days of work cleaning it up.  The driver in the video hits the first shelf just hard enough to start a domino effect bringing down all the shelving in the entire warehouse.

The Main Takeaway: Was it the driver’s fault or were the shelves poorly constructed? We are not sure, but it is safe to say that all aspects of a warehouse safety should be checked from racking, to maintaining clear paths in aisles, not just enforcing forklift operator training.

Video Maker: JustaTest2010

Here at Wayco we provide safety programs that help train your employees to operate safely in the workplace. Forklift accidents are preventable with proper training. It is also important that everyone who works around powered industrial trucks become familiar with the safety rules. You probably feel relatively safe walking around forklifts, right? Most people do. However, companies need to create safer warehouses for pedestrians and forklifts to prevent forklift accidents.  Call us today at 519-748-5440 to find out more about how one of our safety training programs could help ensure that incidents like these never happen in your workplace.

Forklift Training

Our company shopped around for the most competitively priced lift equipment repairs and rental services in the KW region and found Wayco Multi Lift Inc. Their repair rates were lower than the other companies out there and the service is prompt and professional for our in house lift trucks. With one phone call a tech arrives within a couple hours. We are also renting a 3 year old lift truck from them in new condition, they found just the right truck for our needs. Their repair Techs are knowledgeable and friendly and get the job done no matter what the problem is. Just want to thank Steve P, Chris and Rob for their help the past few months for keeping our production and shipping rolling. Google Review

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Komatsu Forklift vs Competition

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Komatsu Forklift vs Competition

Many people ask the question, “Why choose a Komatsu forklift, when it comes to forklifts?” It becomes difficult to know what brand is the best for your application, so we’ve put together a simple comparison of Komatsu Forklift vs Competition and why Komatsu ranks higher than other brands. If you are looking for greater value through lower costs of operation, day-after-day for your business, contact Wayco. We can help you select the right Komatsu equipment for your needs.

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How to Reduce Forklift Accidents

In order to be able to safely use forklift equipment, you must first understand how a forklift operates, the weight that it is designed to handle and how it must be repaired. These are all critical factors to understand how to reduce forklift accidents. Accidents occur when there is a lack of education and proper training. Forklifts are gaining popularity because of their ability to move large quantities of product, effectively and quickly. They are an essential tool for many businesses across Canada. A top priority should be to create a safe workplace by learning how to reduce forklift accidents. There are key issues that must be addressed and every employee must be aware of risk factors at all times.

OSHA statistics indicate that there are roughly 85 forklift fatalities and 34,900 serious injuries each year, with 42 percent of the forklift fatalities from the operator’s being crushed by a tipping vehicle.

Four of the most common reasons why forklift accidents happen are not having proper training, no pedestrian and worker awareness, driving issues, and loading problems. If these four factors are addressed, the risk of workplace injury will decrease substantially. If you would like to set up forklift safety training for your employees, contact Wayco today.

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How to reduce Forklift Accidents

How to Reduce Forklift Accidents

1. Get Proper Training

How to Reduce Forklift AccidentsAccidents often happen in the workplace due to not enough training or not knowing how to maintain the forklift properly with various safety checks that should be done on a daily basis. To determine if a machine needs servicing, a forklift inspection is essential. Regular inspections can help to prevent accidents and injuries. OSHA believes that proper operator forklift training can reduce the risk of accidents by 25-30%. If you need to brush up or you need new forklift training, Wayco is able to offer this service. Safety standards not only help to prevent accidents, but they also keep employees healthy and prevent damage to your equipment and inventory.

 

2. Promote Pedestrian and Worker Awareness

How to Reduce Forklift Accidents

Pedestrians always have the right-of way, even if they are walking in the path of a forklift. It’s no different than driving a vehicle on a road. Pedestrians cannot always see the lift truck, or hear the forklift which can result in an accident or injuries. The workplace can control these accidents through better traffic management and awareness. Employers can create designated walkways or travel ways, and equip the forklift with a blue safety light that projects on the floor in front or behind the approaching forklift’s path, warning pedestrians of its approach and direction. These are just a few things to prevent accidents. Pedestrian Awareness training covers the basic hazards in the workplace between pedestrians and forklifts.Pedestrians learn to stop, look and listen. You never know when a truck may appear suddenly around a blind corner. It is also important tor engage in eye contact with the forklift driver before crossing the forklift’s path. Close to 20 percent of all forklift accidents involve a pedestrian being struck by the forklift. It is crucial for communication and alertness to reduce forklift accidents.

3.Address Driving Issues

How to Reduce Forklift AccidentsThe most common accident happens from traveling too fast in the wrong conditions. Even experienced drivers can make mistakes if operating in an unsafe manner. Lift trucks are really heavy and often unstable and the operator driving the forklift has to drive responsibly. They can not only put themselves at risk, but they can jeopardize the safety of other employees and pedestrians. Erratic driving, stunt driving or any horseplay should be reported immediately to a supervisor and the operator should be disciplined. 7% of all forklift accidents are caused by driving off a loading dock and all other accidents are due to traveling at high speeds, improper backing up or parking techniques, turning or braking incorrectly, improper warning, riding with the load elevated and inadequate servicing of the forklift.

To reduce forklift accidents, all potential hazards need to be understood by forklift operators to perform their jobs in a safe and appropriate manner and prevent accidents and injuries. OSHA collects more than $2 million each year from citations issued to organizations that fail to maintain their forklifts or provide adequate training to their employees.

4. Preventing Loading Problems

How to Reduce Forklift Accidents

Each forklift has a manufacturer’s load capacity plate. It determines the maximum weight that a forklift is able to safely carry at a specific load center. To ensure the weight is distributed properly; it is critical that loads are secured and carefully centered on the forks. If not centred the forklift’s capacity will be reduced and it can tip over easily. Actually, 14% of forklift accidents or serious crush injuries are caused by rollover, collision or falling loads if the capacity is exceeded.

To reduce forklift accidents, here are some of the loading problems that should be avoided:

  • Poorly stacked or piled items on the pallet.
  • Load is too heavy or blocking vision
  • Exceeding the recommended load limit of your lift truck.
  • Loads not close to the front wheels to keep lift truck stable
  • Unstable loads
  • Carrying a heavy load with the forks too high
  • Raising or lowering the fork when the lift truck is not stopped 
  • Lifting loads straight up or tilted back slightly
  • Forks not spaced properly

It may seem like an easy, simple thing to operate a forklift, but if not done properly, significant injuries and damage can occur. If you are not properly trained, contact us and to help you prevent unnecessary risk.

Tip:

Load Center is easily calculated by measuring the load to be carried, and dividing by two (providing the load is evenly distributed, and positioned to butt up to the forklift backrest). You will often see a forklift truck’s nominal capacity quoted in a form such as 2,000kg @ 500mm load centre.

“I have used Wayco twice, and both times I experienced excellent customer service . They had the right forklift for my needs at a reasonable price. I will be using their services in the future and recommend you do as well.”
– Gabe Gartner 
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How to Reduce Forklift Accidents

Related Articles how to reduce forklift accidents:

5 Ways You Can Reduce the Risk of forklift Accidents
Highlights the importance of safe forklift operation and operator training

Forklift Trucks – Common Factors in Forklift Accidents 
Workplace health and safety topics, from hazards to diseases to ergonomics to workplace promotion.

Three Simple Ways to Prevent Forklift Accidents 
Complex machinery, uncontrolled traffic, and the desire to optimize productivity can make industrial warehouses an environment prone to accidents.

5 Tips for Preventing Forklift Accidents
 (OSHA), forklift accidents are responsible for approximately 100 deaths, 34,900 serious injuries and 61,800 minor injuries each year.

Ten Videos of Forklift Accidents That Show Why Training Is So Important.

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Forklift Safety Checklist

Did you know that forklifts often weigh more than 3 tonnes and travel around 15km/h. Forklifts are everyday equipment in factories, warehouses and construction sites, but many people do not realize they can be potentially dangerous. Safety is no accident. That is why it is a good idea to have a forklift safety checklist and follow it carefully. Forklifts pose a potential threat to workers everyday. Operating a forklift should always be done properly to ensure the safe handling of products and most importantly to ensure the safety of the employees. Never hand over the forklift keys before knowing that the operator knows all of  the important guidelines for using a forklift. If you have any question about implementing and following your own forklift safety checklist, contact us today. We’d love to help you.

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Employers who require employees to operate a forklift will benefit from our forklift safety checklist for operating a forklift safely. Read on to find out more and play it safe with these forklift safety checklist tips.

Forklift Safety Checklist 

Forklift Safety Checklist


Examine Forklifts before Every Shift 

It is important the forklift operator performs a Pre shift Operator Inspection  before every shift and  thoroughly identify any hazards in the workplace area before starting. Inform your supervisor immediately of any identified issues, problems, questions or concerns. If any are discovered then the truck should be removed from service. Keep an operator forklift safety checklist in a designated area where the operator has easy access to it.


Never Leave Keys in Forklift Unattended

A forklift is a dangerous tool if the operator is not trained to use it. Leaving keys in an unattended forklift is illegal even without the actual occurrence of an accident. The truck should be turned off, and the key should be removed from the ignition and stored in its proper location. Only a trained certified operator can be entrusted with heavy machinery.


Starting And Stopping your forklift

After identifying and addressing all the hazards, you should follow these safety practices.

  • Getting on and off properly: Getting on and off your forklift the proper way ensures that the operator is stable enough to avoid falling and prevent any injuries.
  • Footwear: Wearing the appropriate shoes will give you a firm grip and solid footing when mounting or dismounting the forklift. 
  • Seat belt: A seat belt is mandatory; the law requires you to wear the seat belt at all times when operating a forklift.
  • Lower forks: Another key factor to safe forklift operation is that the forks should be lowered to the floor whenever the vehicle is parked.
  • Use Designated Paths: Follow the company rules and regulations, always take the safest or designated path in the warehouse.
  • Stopping and Parking: When stopping your forklift lower the forks when left unattended. Place controls in neutral and shut off power. Always use the parking brake and block wheels when parked on an incline. Park on a level surface and in authorized area. Remove the key from the ignition. Improper parked forklift runs the risk of rolling into pedestrians or being hit. 

Driving Forklift Steering

While driving, make sure you always keep an eye out for other people around you, especially those on foot. Pedestrian Awareness training should cover the basic hazards related to forklifts, and the rules that need to be followed. Important rules to remember include:

√ Watch for blind spots and drive slowly 
√ Follow all signs and regulations
√ Never carrying passengers 
√ Do not drive with forks too high
√Alert others of your coming with a horn or your voice
√ Never drive trucks up to anyone standing in front of a bench or other fixed object 
√ Always check carefully before turning or backing up the vehicle
√ Avoid running over loose objects

Always maintain a safe distance, never placing arms outside the running lines of the truck. Make sure there is enough room for the forklift to clear from lights, pipes or sprinkler systems. It is also important to always yield to all emergency vehicles in the plant. 


Steering and TurningForklift Steering And Turning

Think it can’t be that much different than driving a car? Think again. For one thing, forklifts are a lot more top-heavy than cars; especially when their forks are extended up the mast. Cars and trucks use their front wheels to steer. Forklifts can turn in a very tight circle because it steers with the rear wheels. What this means is that with a forklift the front wheels are used to support most of the load with the forklift’s rear end swinging in a circle around the front wheel.

So remember a forklift’s rear steering makes it difficult to stop a it quickly. An essential part of staying safe, is recognizing the importance of not driving fast or rounding corners too quickly. It could be extremely dangerous, tipping over and the risk of injuring a pedestrian as well as yourself. Even the expert forklift drivers find it difficult to swerve and still maintain control of the forklift. The whole forklift can tip over with one wrong move. You should fully stop before changing directions and slow down before you turn. Do not turn with raised forks or if you are on a grade. The more experience you have steering a forklift the easier it becomes; it’s like riding a bike.


Safe and Smooth loading and Unloading

Forklift Safety TipThe most common forklift accident that happens in the workplace occurs by tumbling loads in which operators were not properly secured to their seat. A forklift tipping can lead to product loss, damaged equipment, and potential injury to the forklift operator. Only handle stable loads, and never exceed the loaded capacity of the truck. The best way to ensure that a tip-over will never happen is to have the operators educated in the safety aspects of operating forklifts.

Driving on inclines: Driving on an incline requires extra caution. Place loads back by the mast; that is where it is most stable. Direct your forklift forward when driving up ramps, but go downhill in reverse. Do not turn forklift or load / unload on the ramp. Make sure dockboards have been properly secured before they are driven over.

Visibility:  Always make sure your path is clear and watch for the dangerous areas that are clearly marked. Have a good view of and easy access to the location or rack where you must position your load. Operate the forklift in reverse to improve visibility and operation control if your load obstructs your view. Enlist the assistance of a helper to guide or lookout between obstacles and people. Headlights, mirrors and other visual aids should be equipped on a forklift for safety. 

Loading/Unloading: Never load trucks beyond the allowed approved capacity.  The load must be strapped in place and balanced on both forks before moving the vehicle. Make sure that all decaying, warped or otherwise damaged skids, pallets or wrapping material is clear and free from your load. When loading or unloading shelves, ensure the storage shelves/racks, and dock plate are properly secured. Do not tow or push with a forklift. Drive carefully and slowly over the plate and do not spin wheels. Turn the forklift slowly into position, squaring it up to the drop-off location.


Tip Over Safety

Forklifts usually either tip forward or to the side; this happens for different reasons.The most important thing to remember is that the center of gravity should always stay positioned inside the wheel base; too far forward or too far left or right increases the risk of a tip over. Here are a few more reasons why a tip over can happen causing serious injury:

  • Forklift Safety Tips on Tipover √ Operator exceeds the load capacity of the forklift
    √ Extreme speed when turning the lift
    √ Turning on an incline or uneven surface
    √ Lift gets too close to an edge on the floor traveling with the load too high
    √ Turning or braking too quickly with a raised load 
    √ Unstable load or oddly shaped load that is too tall or wide

Driving into a pothole, turning a corner, carrying an uneven load or driving on a sloped surface can cause the forklift to lose proper balance and tip over. If a tip over does occur, do not try to jump out of the vehicle, stay in the forklift and hold on to the steering wheel.  Most people want to jump and get out of the way, however, a forklift will continue into a roll usually crushing or pinning the worker underneath. Brace your feet and lean forward. Lean away for the side of impact.

A few more important safety pointers to help your forklift from tipping over:

  • When traveling on a sloped surface, ensure the load is facing uphill 
  • Position the forks no higher than 4-6 inches above the ground when traveling
  • When lowering or picking up a load, tilt the mast forward
  • When traveling, the load should be tilted backwards
  • Never brake suddenly with a raised load
  • Make sure you have enough space when traveling underneath overhead obstructions or through a doorway
  • Fork load should not be beyond the maximum capacity of the truck

Where can I find further safety information?

Our promise to you is simple, convenient, and accessible training for all your safety training needs. We offer in-class, on-site, and online courses to tailor our solutions to your needs. Our course offerings include:
Whmis Training 
Pedestrian Awareness Training 
Lockout / Tagout Training
Fall Arrest Training
Propane Exchange Cylinder Training
Battery Training Program
New Operator Forklift Training
Refresher Operator Forklift Training
Elevated Work Platform Training
Guideline for the Safe Operation

For more information on forklift safety training, please contact us and get started with your certification today.


For every type of forklift, the rules are simple: follow the safety tips, get properly trained, become educated about the safety of the equipment and reduce risks associated with forklift operation. You should always observe the workplace and identify any workplace hazards that might affect the forklift. Employers should establish safe workplace practices for all work involving forklifts. Putting these forklift safety tips into effect at your company should give you and your fellow co-workers a better chance of going home safely at the end of the day.  Contact us today to learn more about our safety training.

Google Review  ~We purchased a used forklift from Wayco in January. It was extremely clean and in excellent condition when it was delivered. We have also had incredible ongoing service from the professionals at Wayco. Overall dealing with them has been an excellent experience.~ Dons Trailer

 

 

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Forklift Pre Shift Inspection Operator Checklist

Forklift Training

How necessary is a forklift pre shift inspection? You do not want to cut corners, when you put your life in the hands of professionals. Pilots for example have a checklist for a pre-flight inspection before every flight and 99 times out of hundred everything checks out okay. But it’s the pre-flight inspection that contributes greatly to safe air travel. Just like a pilot, it is the responsibility of the operator of a lift truck to inspect the truck before the beginning of each shift and to keep a written record of the inspection. Whether you own, lease, rent or borrow a forklift, the purpose of a  pre inspection is to look for damage and make sure the forklift is in good operating condition and meets the manufacturer specification. If you are looking to purchase or rent a forklift, or if you need to set up safety training sessions for your employees, contact the experts at Wayco Multi-Lift.

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Forklift Licence

Lift Truck Operator License

You’re probably reading this post because you’ve been searching for information on forklift licence; and it’s likely that either you or someone you know wants to become a forklift operator. You may have a lot of questions and uncertainties so in this blog we will answer some of the more commonly asked forklift license questions to put your mind at ease. We have touched on a few frequently asked questions such as  ” What you need to know before you go for your forklift license?”, “Why you need a forklift license?”, “Where you can get your forklift license?” and a few more frequently asked questions listed below. 

A forklift (also called a lift truck, a fork truck, or a forklift truck) is a powered industrial truck used to move material a short distance. There are thousands of companies, large and small, whose primary businesses are transporting and moving large materials at the workplace. Forklifts have become an indispensable piece of equipment in manufacturing and warehousing operations. Forklifts can cause accidents and serious injuries in the workplace, so it is very important that a forklift operator knows what they are doing. That is why they require a forklift licence. If you need to get a forklift licence, contact the forklift specialists at Wayco.

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